Consumables
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Consumables - Benefits
Quality and Performance par excellence in the industry
Tightly graded for uniform and excellent polishing on reduction angle and bearing length
Selected from the rare and best suppliers from Europe, USA and South East Asia
Time tested for their performance in reconditioning and manufacturing of Dies
Readily available in the standard packing of 250, 100 & 50 carat bottles
Consumables - Diamond Powder
Readily available in the standard packing of 100, 50 & 25 carat bottles.
Elite
For superlative finish applications needing very close tolerances
Premium
For high speed grinding and polishing operations
Supreme
For high speed grinding and polishing operations
Elite
For superlative finish applications needing very close tolerances
Premium
For high speed grinding and polishing operations
Supreme
For high speed grinding and polishing operations
| Grain size microns | ||||
|---|---|---|---|---|
| S.No. | Application | For Natural Diamond & SSCD Dies | For PCD Dies | For Tungsten Carbide Dies |
| 1 | Polishing Powders | – | 0-1/4 | – |
| 2 | – | 0-1/2 | – | |
| 3 | 0-1 | 0-1 | – | |
| 4 | 0-2 | 0-2 | – | |
| 5 | 1-2 | 1-2 | – | |
| 6 | Lapping Powders | 2-4 | 2-4 | 2-4 |
| 7 | 3-6 | 3-6 | 3-6 | |
| 8 | 4-8 | 4-8 | 4-8 | |
| 9 | 8-15 | 8-15 | 8-15 | |
| 10 | Grinding Powders | 10-20 | 10-20 | 10-20 |
| 11 | – | 20-40 | 20-40 | |
| 12 | – | 40-60 | 40-60 | |
Consumables - Diamond Suspension
Our diamond suspension is well known for quick cutting and mirror polishing of TC dies. Diamond suspension is the preferred choice for grinding and polishing media while working on TC dies using high speed machines.
Specially graded diamond powders are mixed with a unique gel to suspend the diamond particles uniformly throughout the gel. Our suspension is water soluble, and the die profile is easy to clean. The standard grades are 0-1, 2-4, 3-6, 4-8, 6-12, 8-15,10-20, 20-40, and 40- 60. We also supply the D-series. Diamond suspensions are readily available for 250, 100, and 50 ml bottles.
Consumables - Diamond Paste
Diamond paste is used for cutting and mirror polishing TC dies.
The standard grades are 0-1, 2-4, 4-8, 10-20, 20-40, and 40-60. We also supply the D-series. Diamond paste is readily available in a standard packing of 20, 10, and 5-gram syringes.
Consumables - Diamond Plated Angle Pins
Our diamond-plated angle pins are used for grinding of tungsten carbide dies. These are concentric needles and highly recommended for high-speed TC die working machines. We use specially treated diamond grits, which are electroplated to the shank of the pin. More no-grit faces and cutting edges result in sharp cutting, less clogging, and better grinding efficiency. These pins are available in different angles as given below
Consumables - Diamond Plated Angle Pins
Our diamond-plated angle pins are used for grinding of tungsten carbide dies. These are concentric needles and highly recommended for high-speed TC die working machines. We use specially treated diamond grits, which are electroplated to the shank of the pin. More no-grit faces and cutting edges result in sharp cutting, less clogging, and better grinding efficiency. These pins are available in different angles as given below
| S.No. | Product Code | D (mm) | Angle ( ° ) | L (mm) | B (mm) | Grit |
|---|---|---|---|---|---|---|
| 1 | JM306 | 3 | 6° | 70 | 26 | D120 |
| 2 | JM308 | 3 | 8° | 70 | 21 | D120 |
| 3 | JM312 | 3 | 12° | 70 | 14 | D120 |
| 4 | JM604 | 6 | 4° | 100 | 51 | D120 |
| 5 | JM605 | 6 | 5° | 100 | 46 | D120 |
| 6 | JM606 | 6 | 6° | 100 | 41 | D120 |
| 7 | JM607 | 6 | 7° | 100 | 38 | D120 |
| 8 | JM608 | 6 | 8° | 100 | 35 | D120 |
| 9 | JM609 | 6 | 9° | 100 | 31 | D120 |
| 10 | JM610 | 6 | 10° | 100 | 27 | D120 |
| 11 | JM612 | 6 | 12° | 100 | 25 | D120 |
| 12 | JM614 | 6 | 14° | 100 | 23 | D120 |
| 13 | JM616 | 6 | 16° | 100 | 20 | D120 |
| 14 | JM620 | 6 | 20° | 100 | 16 | D120 |
| 15 | JM630 | 6 | 30° | 100 | 11 | D120 |
Consumables - Hardened Steel Conical Needles
Hardened steel conical needles are used for grinding tungsten carbide in high-speed working equipment. Available sizes are diameters 3, 4, 6, and 8 mm. Available lengths are 80 and 100 mm.
Consumables - Hardened Silver Steel Needles
Hardened silver steel needles are used for diamond die-working equipment. Available sizes are of diameters 1.5, 2, 2.5, 3, 4, 5, and 6 mm. The available length is 100 mm.
GHCS Pins
Grinded Hardened Cylindrical Calibration (GHCS) Pins are also called bearing formation pins or sizing pins. They are used in MTCBRG 6/8 machines for the quick bearing formation of dies. They can also be used for manual bearing formation. These pins are made of hardened silver steel material.
Available sizes: 0.300, 0.310, 0.320, 0.330…13.990, and 14.000 mm
Size Tolerance: +0, -0.003 mm
Hardness: 55 – 60 HRC
Pin Length (size from 0.200 to 0.590 mm): 25 mm +/- 0.05 mm
Pin Length (size from 0.600 to 14.00mm): 80 mm +/- 0.05 mm
Standard packings: 10/25/50/100 nos. per size
Any other sizes or tolerances can be made available on request.
Grinded Hardened Cylindrical Calibration (GHCS) Pins are also called bearing formation pins or sizing pins. They are used in MTCBRG 6/8 machines for the quick bearing formation of dies. They can also be used for manual bearing formation. These pins are made of hardened silver steel material.
Available sizes: 0.300, 0.310, 0.320, 0.330…13.990, and 14.000 mm
Size Tolerance: +0, -0.003 mm
Hardness: 55 – 60 HRC
Pin Length (size from 0.200 to 0.590 mm): 25 mm +/- 0.05 mm
Pin Length (size from 0.600 to 14.00mm): 80 mm +/- 0.05 mm
Standard packings: 10/25/50/100 nos. per size
Any other sizes or tolerances can be made available on request.